Raypak Boiler 180B User Guide

CATALOG NO. 9300.9.1  
COMMERCIAL  
MODELS: 30B THROUGH 180B  
Effective:  
Replaces:  
02-15-07  
07-15-06  
RAYPAK ILLUSTRATED PARTS LIST  
MODEL SIZES: 30B, 42B, 66B, 90B, 135B & 180B  
MODEL TYPE: H3 & H4  
DATES OF MANUFACTURE:  
10-01-90 THROUGH CURRENT STANDING PILOT  
10-01-90 THROUGH 8-11-94 HSI IGNITION  
08-12-94 THROUGH CURRENT IID IGNITION  
MODEL 30B 10-01-90 THROUGH 12-31-00  
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES  
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE  
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS  
FROM ACTUAL HEATER COMPONENTS.  
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",  
CATALOG NO. 9001.10  
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030  
(805) 278-5300 Fax (800) 872-9725  
Litho In U.S.A.  
 
CALL  
OUT  
B
DESCRIPTION  
30B  
42B  
66B  
90B  
135B  
180B  
BURNER TRAY  
1-B  
Burner Tray w/oGas Valve (Sea Level) *  
Burner Tray w/ Gas Valve Nat. STG  
Burner Tray w/ Gas Valve Nat. STG 2 Stage  
Burner Tray w/ Gas Valve Pro. STG  
Burner Tray w/ Gas Valve Pro. STG 2 Stage  
Burner Tray w/ Gas Valve Nat. HSI  
Burner Tray w/ Gas Valve Pro. HSI  
Burner Tray w/Gas Valve Nat. IID  
Burner Tray w/Gas Valve Pro. IID  
Burner Spacer/Holddown  
003938F 003939F 004513F 003940F 004227F  
004801F 004753F 004761F 004769F 004805F  
007051F  
004802F 004754F 004762F 004770F 004806F  
007052F  
004803F 004755F 004763F 004771F 004807F  
004804F 004756F 004764F 004772F 004808F  
005449F 005451F 005453F 005455F 005457F  
005450F 005452F 005454F 005456F 005458F  
003941F 003941F 003942F 003942F 004229F  
301210/3 301210/3 301210/7 301210/7 301210/11 301210/15  
350347F/3 350079F/3 350347F/7 350080F/7 350080F/11 350080F/15  
350353F/3 350083F/3 350353F/7 350350F/7 350351F/11 350351F/15  
004228F  
004793F  
004794F  
004822F  
004823F  
005459F  
005460F  
004230F  
2-B  
3-B  
4-B  
Burner  
Burner Orifice Nat. (Sea Level) *  
Burner Orifice Pro. (Sea Level) *  
CONTROLS  
C
1-C  
Adj. Auto High Limit  
Staged Controller  
Electronic Fast Response Sensor w/Probe  
Probe Fast Response  
Roll-Out/Flue Sensor  
601003  
601003  
601003  
601003  
600887  
601003  
600887  
601003  
600887  
003943F  
601017  
006021F  
2-C  
3-C  
4-C  
003943F 003943F 003943F 003943F 003943F  
601017 601017 601017 601017 601017  
006021F 006021F 006021F 006021F 006021F  
G
GAS VALVES  
1-G  
Combination Valve Nat. Std. Honeywell**  
Combination Valve Pro. Std. Honeywell  
Combination Valve Nat. Std. Robertshaw On/Off  
Combination Valve Pro. Std. Robertshaw On/Off  
Combination Valve Nat. Std. Robertshaw 2 Stage  
Combination Valve Pro. Std. Robertshaw 2 Stage  
Combination Valve Nat. HSI Honeywell  
Combination Valve Pro. HSI Honeywell  
Combination Valve Nat. HSI Robertshaw  
Combination Valve Pro. HSI Robertshaw  
Combination Valve Nat. IID Honeywell On/Off  
Combination Valve Pro. IID Honeywell On/Off  
Combination Valve Nat. IID Robertshaw On/Off  
Combination Valve Pro. IID Robertshaw On/Off  
Combination Valve Nat. IID Robertshaw 2 Stage  
Combination Valve Pro. IID Robertshaw 2 Stage  
HEAT EXCHANGER  
601009  
004825F 004825F 004825F 004825F  
601009 601009 601009 601009  
004825F 004825F 004825F 004825F  
004824F 004824F  
004825F 004825F  
601015F 601015F 601015F 601015F  
601016F 601016F 601016F 601016F  
005095F 005095F 005095F 005095F 004826F  
005096F 005096F 005096F 005096F 004827F  
006957F 006957F 006957F 006957F 006957F  
006958F 006958F 006958F 006958F 006958F  
005461F 005461F 005461F 005461F  
005462F 005462F 005462F 005462F  
005463F 005463F  
601009  
601009  
601009  
004824F  
004825F  
004826F  
004827F  
005463F  
005464F  
005464F 005464F  
H
1-H  
Heat Exchanger Cast Iron  
Heat Exchanger Brass  
Inlet/Outlet Header Cast Iron  
Inlet/Outlet Header Brass  
Return Header Cast Iron  
Return Header Brass  
Tube Bundle  
003945F 003945F 003946F 003946F 004231F  
004232F  
N/A  
004236F  
N/A  
004240F  
N/A  
004244F  
003961F  
004246F  
004248F  
007911F  
N/A  
003950F 003950F 003952F 003952F 004235F  
N/A N/A N/A N/A N/A  
003954F 003954F 003956F 003956F 004239F  
N/A N/A N/A N/A N/A  
N/A  
N/A  
N/A  
N/A  
2-H  
3-H  
4-H  
003959F 003959F 003960F 003960F 004243F  
003961F 003961F 003961F 003961F 003961F  
003963F 003963F 003964F 003964F 004245F  
003965F 003965F 003965F 003965F 004247F  
007912F 007912F 007912F 007912F 007911F  
5-H Heat Exchanger Tube  
6-H Baffle Kit  
7-H Carriage Bolt Kit  
Stud Bolt  
8-H Header Gasket  
800203B 800203B 800203B 800203B 800203B 800203B  
9-H  
10-H  
J
Sensor Well  
Well Retaining Clip  
CONTROL BOX  
007211F 007211F 007211F 007211F 007211F  
300203 300203 300203 300203 300203  
007211F  
300203  
1-J  
Control Box Std. (Complete)  
Control Box Std. 2- Stage (Complete)  
Control Box HSI (Complete)  
Control Box IID Nat/Lock (Complete)  
Control Box IID Nat/Lock 2 Stage (Complete)  
Transformer  
003966F 003966F 003966F 003966F 004249F  
007021F 007023F  
003967F 003967F 003967F 003967F 004250F  
005465F 005465F 005465F 005465F 005466F  
007022F 007024F  
004249F  
007023F  
004250F  
005466F  
007024F  
650691  
2-J  
3-J  
650691  
650518  
650691  
650518  
650691  
650518  
650691  
650518  
650691  
650518  
Relay DPST  
650518  
**HONEYWELL GAS VALVE NO LONGER AVAILABLE. REPLACEMENT IS ROBERTSHAW.  
*FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT FACTORY.  
NUMBER OF TUBES VARIES FOR EACH MODEL SIZE.  
NOTE: BOILERS MANUFACTURED AFTER AUGUST 11, 1994, SERIAL #9408116901 OR LATER,  
HAVE IID IGNITION IN LIEU OF HSI IGNITION.  
 
CALL  
OUT  
M
DESCRIPTION  
MISCELLANEOUS  
PRV 30 PSI  
30B  
42B  
66B  
90B  
135B  
180B  
1-M  
501410  
501410  
501410  
501410  
501410  
501410  
052871F  
007205F  
006536F  
005097F  
007333F  
004714F  
951166F  
004256F  
007044F  
004257F  
004258F  
005603F  
007045F  
009064F  
009066F  
2-M  
3-M  
4-M  
5-M  
Deliming Kit  
T & P Gauge  
Drain Valve  
052871F 052871F 052871F 052871F 052871F  
007205F 007205F 007205F 007205F 007205F  
006536F 006536F 006536F 006536F 006536F  
003968F 003968F 003968F 004251F 005097F  
007340F 007340F 007340F 007340F 007333F  
004714F  
951116F 951116F 951116F 951116F 951166F  
003969F 003969F 003969F 003969F 004256F  
007044F 007044F  
003970F 003970F 003970F 003970F 004257F  
003971F 003971F 003971F 003971F 004258F  
005602F 005602F 005602F 005602F 005603F  
007045F 007045F  
009063F 009063F 009063F 009063F 009064F  
009065F 009065F 009065F 009065F 009066F  
Pump Inline Taco  
Pump Inline Taco Brass  
Pump Inline Grundfos  
Pump Cartridge (Taco)  
Wire/Harness Std.  
Wire/Harness Std. 2 Stage  
Wire/Harness HSI Honeywell  
Wire/Harness HSI Fenwal  
Wire/Harness IID  
Wire/Harness IID 2 Stage  
Flange Gasket (Not Shown)  
Bypass Group  
6-M  
7-M  
8-M  
9-M  
P
PILOT  
1-P  
Pilot Nat. Std.  
Pilot Pro. Std.  
Pilot Nat. IID  
Pilot Pro. IID  
003972F 003972F 003972F 003972F 003972F  
003973F 003973F 003973F 003973F 003973F  
005467F 005467F 005467F 005467F 005467F  
005468F 005468F 005468F 005468F 005468F  
003974F 003974F 003974F 003974F 003974F  
003975F 003975F 003975F 003975F 003975F  
003903F 003903F 003903F 003903F 003903F  
004308F 004308F 004308F 004308F 004308F  
003972F  
003973F  
005467F  
005468F  
003974F  
003975F  
003903F  
004308F  
600003  
003976F  
601005F  
601129F  
004935F  
306239  
2-P  
Pilot Orifice Nat. Std.  
Pilot Orifice Pro Std.  
Pilot Orifice Nat. IID  
Pilot Orifice Pro. IID  
Pilot Thermocouple  
Hot Surface Ignitor HSI  
Ignition Control HSI Honeywell  
Ignition Control HSI Fenwal  
Ignition Control IID Honeywell  
Pilot Mtg. Bracket  
Pilot Tube  
High Tension Wire IID  
High Tension Wire w/Pilot Electrode  
REFRACTORY  
Refractory Kit  
SHEETMETAL  
3-P  
4-P  
5-P  
600003  
600003  
600003  
600003  
600003  
003976F 003976F 003976F 003976F 003976F  
601005F 601005F 601005F 601005F 601005F  
601129F 601129F 601129F 601129F 601129F  
004935F 004935F 004935F 004935F 004935F  
6-P  
8-P  
9-P  
306239  
400275  
306239  
400275  
306239  
400275  
306239  
400275  
306239  
400275  
400275  
002654B 002654B 002654B 002654B 002654B 002654B  
007864F 007864F 007864F 007864F 007864F  
007864F  
R
S
1-R  
003977F 003977F 003978F 003978F 004259F  
004260F  
1-S  
2-S  
3-S  
4-S  
5-S  
6-S  
7-S  
Jacket-Top  
Flue Collector  
Access Panel  
Control Panel Cover  
Jacket-LT  
003979F 003979F 003980F 003980F 004261F  
003981F 003981F 003982F 003982F 004262F  
003983F 003983F 003983F 003983F 004264F  
003984F 003984F 003984F 003984F 004265F  
009170F 009170F 009170F 009170F 009170F  
009171F 009171F 009171F 009171F 009171F  
009172F 009172F 009172F 009172F 009173F  
004268F  
004263F  
004264F  
004265F  
009170F  
009171F  
009173F  
Jacket-RT  
Jacket-RR  
V
VENTING  
1-V  
2-V  
Drafthood  
Vent Damper  
003985F 003985F 003986F 003986F 004266F  
004267F  
004712  
4709  
004709  
004710  
004710  
004711  
GAS CONVERSION KITS ** ***  
HONEYWELL GAS VALVE  
30B  
42B  
66B  
90B  
135B  
180B  
Standing Pilot Nat. to Pro. On/Off  
Standing Pilot Pro. to Nat. On/Off  
Hot Surface Ignition Nat. to Pro.  
Hot Surface Ignition Pro. to Nat.  
IID Nat. to Pro. Honeywell On/Off  
IID Pro. to Nat. Honeywell On/Off  
ROBERTSHAW GAS VALVE  
***  
***  
***  
***  
***  
***  
***  
***  
004271F 004275F 004700F 004279F  
004272F 004276F 004701F 004280F  
005471F 005473F 005475F 005477F  
005472F 005474F 005476F 005478F  
Standing Pilot Nat. to Pro. On/Off  
Standing Pilot Pro. to Nat. On/Off  
Standing Pilot Nat. to Pro. 2 Stage  
Standing Pilot Pro. to Nat. 2 Stage  
Hot Surface Ignition Nat. to Pro.  
Hot Surface Ignition Pro. to Nat.  
IID Nat. to Pro. Robertshaw On/Off  
IID Pro. to Nat. Robertshaw On/Off  
IID Nat. to Pro. Robertshaw 2 Stage  
IID Pro. to Nat. Robertshaw 2 Stage  
004289F 004293F 004702F 004297F 004281F  
004290F 004294F 004703F 004298F 004282F  
010808F  
004285F  
004286F  
010809F  
004291F 004295F 004704F 004299F 004283F  
004292F 004296F 004705F 004300F 004284F  
005479F 005481F 005483F 005485F 005487F  
005480F 005482F 005484F 005486F 005488F  
010810F  
004287F  
004288F  
005489F  
005490F  
010811F  
** Gas Conversions are to be done only by a Qualified Agency.  
*** Gas conversion only available in Robertshaw valve.  
IGNITION CONTROL CONVERSION KIT  
Robertshaw HSI Control to Fenwal HSI Control  
004678F  
NOTE: BOILERS MANUFACTURED AFTER AUGUST 11, 1994, SERIAL #9408116901 OR LATER,  
HAVE IID IGNITION IN LIEU OF HSI IGNITION.  
 

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